Send Email
Send SMS
Search
INSPECTION &TESTING ENGINEERS

Home » Services »


Advanced Non Destructive Testing Services

ITE offer wide range of Advanced Non Destructive Testing Services. These services include Phased Array Ultrasonic Testing (PAUT), Time of Flight Diffrcation (TOFD), Helium Leak Testing Services (HLT), Oxide Scale Measurement (OS), Borescopy, PAUT of Boiler Tube Joints, Fugitive Emission Testing (FET) of valves, Eddy Current Testing of Tubes (ECT), Remote Field Eddy Current Testing (RFET) of Ferromagnetic Tubes, Internal Rotatory Inspection System (IRIS), Condenser Helium Leak Testing for Negative Pressure Parts and other related services.

Personnel or operator performing the testings are ASNT SNT TC 1A certified Level II.

ITE offers these services to customers at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, etc.

Helium Leak Testing Services

REQUEST CALLBACK

Helium Leak Testing Services
Get Best Quote

Thanks for Contacting Us.

Approx. Rs 20,000 / DayGet Latest Price

Service Details:
Minimum Order Quantity1 Day
Type Of Testing MachinesLeak Detector
Display TypeDigital
MaterialVessels, Valves, Pipelines, Heat Exchangers, Condensers
Machine TypeMass Spectrometer based Leak Detector
Testing TypeHelium Leak Testing Services (HLT)
Service TypeNon Destructive Testing
Test LocationPan India
Usage/ApplicationMechanical, Electrical, Automotive, Aeronautical, Fabrcation, etc.
Certification SchemeASNT, ISO
Sampling ProcedureAs required
Testing MethodologyHelium Leak Testing
Application TypePetrochemical
Product TypeValves, Condenser, Pipelines, Heat Exchangers, Tanks, Vessels
MethodologySniffer Method
Value Data Report OnLeakage
Vacuum TypePressure Vacuum
Sector TypePower Generation
Standard AuthoritiesASME, ISO
Duration Of Tests1 Day
Testing TechniqueSniffer,Tracer Probe,Hood Method
Weld Verification RequiredNo

ITE offers Helium Leak Testing (HLT) for wide varieties of components like Valves, Pressure Vessels, Heat Exchangers, Condensers, Tanks, Cryogenic Vessels, etc.

Leak testing is employed to detect leaks and determine the rate at which a fluid i.e. a liquid or gas will penetrate from inside a tight component or assembly to the outside or vice versa as a result of pressure differential between the two regions or of permeation of somewhat extended barrier. It has become conventional to use the term “leak” to refer to an actual discontinuity or passage through which a fluid flows or permeates. “Leakage” refers to the fluid that has flowed through a leak. “Leak rate” refers to the rate of fluid flow per unit of time under a given set of conditions, and is properly expressed in units of mss per unit of time. Standard leak rate refers to the rate of flow o atmospheric air under conditions in which inlet pressure is 0.1 Mpa ±5%; outlet pressure is leass tha 1 Kpa; temperature is 298K±5 and dew point is less than -298K.

The term “minimum detectable leak” refers to the smallest hole or discrete passage that can be detected and “minimum detectable leak rate” refers to the smallest detectable fluid flow rate. The amount of leakage required for a leak testing instrument to give a minimum detectable signal can be determined. This amount is generally used to denote the sensitivity of the instrument. Instrument sensitivity is independent of test conditions, but when an instrument is applied to a test, the sensitivity of the test depends on the existing conditions of pressure, temperature and fluid.

ITE offers these services at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, etc.


Additional Information:

  • Item Code: HLT-PV
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Helium Leak Testing is done using MSLD. Helium gas is used to do the detection.
  • Yes! I am interested

    View PDF

    Remote Field Eddy Current Testing Services (RFET)

    REQUEST CALLBACK

    Remote Field Eddy Current Testing Services  (RFET)
    Get Best Quote

    Thanks for Contacting Us.

    Approx. Rs 20,000 / DayGet Latest Price

    Service Details:
    Minimum Order Quantity1 Day
    Test LocationOnsite
    Usage/ApplicationMechanical Engineering
    Application TypeMechanical Engineering
    Mode Of ReportSoft Copy
    Field TypeOil and gas, power generation, fertilizers, chemicals, etc.
    Need Test Result<2 Hours
    Testing MethodologyEddy Current Testing
    Service TypeQuality Control
    Value Data Report OnTubes internal conditions
    Certification SchemeAny

    REMOTE-FIELD EDDY CURRENT (RFET) TESTING is a non destructive examination technique suitable for the examination of conducting tubular / tubes using a probe from the inner surface of Ferromagnetic tubes. Because of the RFEC effect, the technique provides what is, in effect, a through-wall examination using only the interior probe. Although the technique is applicable to any conducting tubular material, it has been primarily applied to ferromagnetics because conventional eddy current testing techniques are not suitable for detecting opposite-wall defects in such material unless the material can be magnetically saturated. In this case, corrosion/erosion wall thinning and pitting as well as cracking are the flaws of interest. One advantage of RFEC inspection for either ferromagnetic or non ferromagnetic material inspection is that the probe can be made more flexible than saturation eddy current or magnetic probes, thus facilitating the examination of tubes with bends or diameter changes. Another advantage of RFEC inspection is that it is approximately equal (within a factor of 2) in sensitivity to axially and circumferentially oriented flaws in ferromagnetic material. The major disadvantage of RFEC inspection is that, when applied to non ferromagnetic material, it is not generally as sensitive or accurate as traditional eddy current testing techniques.At ITE, we use Olympus MS 5800 for Remote Field Electromagnetic Testing in various components like Heat Exchangers, Reactors, Condensers, etc. All those tubes which are ferromagnetic in nature like made from the alloys of Steel, Nickel, etc. are tested. We have a formidable customer base for RFET like IOCL, NFL, JLSL, etc. to name a few.

    Personnel or operator performing the RFET are ASNT SNT TC 1A certified Level II.

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, moradabad, gajraula, hapur, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand (pantnagar, haridwar, nainital, kashipur), Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

    Additional Information:

  • Item Code: RFET
  • Production Capacity: 300 tubes per day
  • Delivery Time: 1 DAY
  • Packaging Details: RFET is done using Olympus MS 5800
  • Yes! I am interested

    View PDF

    Phased Array Ultrasonic Testing (PAUT) Of Boiler Tube Weld Joints

    REQUEST CALLBACK

    Phased Array Ultrasonic Testing (PAUT) Of Boiler Tube Weld Joints
    • Phased Array Ultrasonic Testing (PAUT) Of Boiler Tube Weld Joints
    • Phased Array Ultrasonic Testing (PAUT) Of Boiler Tube Weld Joints
    Get Best Quote

    Thanks for Contacting Us.

    Approx. Rs 20,000 / DayGet Latest Price

    Service Details:
    Minimum Order Quantity1 Day
    Service TypeBoiler tube weld joint testing
    Test LocationOnsite
    Certification SchemeEmployer Based Certification
    Testing TypePhased Array Ultrasonic Testing
    Components Of TestingPiping
    Type Of MaterialNon-Destructive
    Scope of RLAOperational Data Analysis
    Testing MethodologyPAUT
    Mode Of ReportSoft Copy
    Usage/ApplicationSmall diameter tubes

    In order to serve our customers better, we (on continual basis) keep on incorporating advance testing techniques. There are various challenges faced by power plants to keep them running without abrupt breakdowns. One of the most common causes of this is leakage of boiler tubes. Generally the boiler tube joints are tested using RT but getting RT done in itself is not that simple. It requires a lot of regulatory clearances in the first place. Once RT starts, no other activity can continue due to probable risk of exposure to GAMMA Radiation. One technique has evolved over a period of time that has been used by numerous power plants now for checking boiler tube joints and the technique  is Phased Array Ultrasonic Testing (PAUT) of boiler tubes using COBRA scanners.

    We have been offering Phased Array Ultrasonic Testing (PAUT) for welded joints including those of Boiler Tubes using an advance/portable PAUT equipment and required scanners. The advantages of the technique are as follows:

    ·        Highly sensitive technique

    ·        Multiple angles are fired at a single time using single phased array probe. Hence, probability of detection is increased over conventional UT.

    ·        Shorter scanning time.

    ·        Provision for replacement of RT with PAUT.

    ·        Results are storable and transferrable as digital copies

    ·        With the help of COBRA SCANNER, boiler tubes joints can also be inspected reliably and timely.

    ·        Unlike RT, area need not be cleared for testing the joint because no harmful radiations are not generated in PAUT. Hence, production delays are minimised.

    ·        Is used vigorously by private and state power companies and is highly acceptable.ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

    Locations serviced include :- Shrinagar, Jammu, Kargil, Shimla, Kullu, Manali, Ludhiana, Bathinda, Jalandhar, Amritsar, Chandigarh, Ropar, Talwandi, Jhajjar, Hissar, Gurgaon, Manesar, Panipat, Sonipat, Faridabad, Palwal, Ballabhgarh, Bahadurgarh, Delhi, Jaipur, Bikaner, Jodhpur, Alwar, Chittorgarh, Kota, Noida, Ghaziabad, Greater Noida, Aligarh, Kanpur, Allahabad, Agra, Gorakhpur, Meerut, Mathura, Varanasi, Sikkim, Arunachal Pradesh, Jhansi, Gwalior, Bina, Bhopal,Indore, Mumbai, Pune, Nagpur, Vadodara, Ahmedabad, Goa, etc.


    Additional Information:

  • Item Code: PAUTB
  • Production Capacity: 300 tubes per day
  • Delivery Time: 1 DAY
  • Packaging Details: PAUT is done using COBRA Scanner with Omniscan MX2
  • Yes! I am interested

    View PDF

    Phased Array Ultrasonic Testing (PAUT) Services Of Welded Joints

    REQUEST CALLBACK

    Phased Array Ultrasonic Testing (PAUT) Services Of Welded Joints
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Components Of TestingPressure Vessels, Pipeline/Piping, Welded Joints
    Type Of MaterialNon-Destructive
    Application TypeMechanical Engineering
    Testing MethodologyUltrasonic Testing
    Place Of TestingField
    Service TypeNew Construction and Inspection
    Value Data Report OnInternal Defects
    Certification SchemeAny
    Industry Body StandardsASNT, PCN, AWS, ASME, ISO

    The Phased Array Technique of Ultrasonic Testing is a process wherein UT data are generated by controlled incremental variation of the ultrasonic beam angle in the azimuthal or lateral direction while scanning the object under examination. This process offers an advantage over processes using conventional search units with fixed beam angles because it acquires considerably more information about thereflecting object by using more aspect angles in direct impingement. Each phased array search unit consists of a series of individually wired transducer elements on a wedge that are activated separately using a pre-selectable time delay pattern.Flaw sizing is normally performed by measuring the vertical extent (in the case of cracks) or the cross-sectional distance (in the case of volumetric/planar flaws) at the 6 dB levels once the flaw has been isolated and the imagenormalized. Tandem sizing and analysis uses techniques similar to pulse-echo but provides images that are easier to interpret since specular reflection is used for defects oriented perpendicular to the surface. For cracks and planardefects, the result should be verified using crack-tip-diffraction signals from the upper and lower ends of the flaw, since the phased array approach with tomographic reconstruction is most sensitive to flaw tip indications and isable to give a clear reconstruction image of these refraction phenomena. As with other techniques, the phased array process assumes isotropic and homogeneous material whose acoustic velocity is constant and accurately known.Sectorial scans (S-scans) with phased array provides a fan-like series of beam angles from a single emission point that can cover part or all of a weld, depending on search unit size, joint geometry, and section thickness. Such a series of beam angles can demonstrate good detectability of side-drilled holes because they are omni-directional reflectors. This is not necessarily the case for planar reflectors (e.g., lack of fusion and cracks) when utilizing linescanning techniques where the beam could be misoriented to the point they cannot be detected. This is particularly true for thicker sections when using single line scanning techniques.ITE has expert manpower with years of expertise in performing PAUT of various components including Welding, Castings, Pipes, Tubes, Plates, etc.As a recent addition to the portfolio of our services we have started performing Phased Arrau Ultrasonic Testing of Boiler Tubes as well with diameter as low as .75 inch to 4.5 inches. This is done used a specialised attachment called Cobra scanner. Cobra scanner is used with Olympus Omniscan MX2 with other necessary accessories to perform reliable scanning of Boiler Tubes welded joints. With Cobra Scanner, we have been able to remove various challenges and limitations faced by customers in the power sector. One of them being reduced dependence of Radiography Testing, since PAUT using cobra scanner give better and faster result that Radiography Testing.

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.


    Additional Information:

  • Item Code: PAUT
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Phased Array Ultrasonic Testing (PAUT) is done using OMNISCAN MX2 OLYMPUS.
  • Yes! I am interested

    View PDF

    Online Condenser Helium Leak Testing (HLT) of Negative Pressure Parts

    REQUEST CALLBACK

    Online Condenser Helium Leak Testing (HLT) of Negative Pressure Parts
    • Online Condenser Helium Leak Testing (HLT) of Negative Pressure Parts
    • Online Condenser Helium Leak Testing (HLT) of Negative Pressure Parts
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Testing TypeLeakage Testing
    Service TypeIn process inspection
    Test LocationPan India
    Certification SchemeEmployer Based Certification
    Sampling ProcedureCustomer Place
    Testing MethodologyHelium Leak Testing
    Application TypePower Plant
    Product TypeCondenser
    MethodologySniffer Method
    Value Data Report OnLeakage value

    Helium Leak Testing could be used to determine leakages in condenser unit of any power plant.

    There are various challenges faced by the teams looking after the operation of turbines in any power plant. The most common of such challenge is maintaining proper vacuum in the condenser to ensure proper output. If the vacuum gets reduced below certain point due to any leakage, then the turbine cannot generate sufficient or desired electricity it is designed for. This leads to significant loss of revenue. Over a period of time, ITE Has developed capabilities in providing solutions to the customers in identification of Air Ingress Points throughout the negative pressure part of the condenser unit just below the turbine without the need of switching of the turbine. The system could be tested in the running condition and areas could be identified for repair and maintenance at the next opportunity. Helium Gas is used as a tracer gas which is sprayed over the areas suspected for leakages. If there is any leakage, the helium gas will be sucked in the system and detected at the exit point where Sniffer probe of the Helium Leak Detector is held. ITE has been providing these Online Condenser Leak Testing services also sometime referred as Negative Pressure Part Online Leak Testing to organizations like NTPC, Gujarat State Electricity Corporation Limited, Madhya Pradesh Power Generation Corporation Limited, etc. to name a few.

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, moradabad, gajraula, hapur, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand (pantnagar, haridwar, nainital, kashipur), Bihar, Chattisgarh, Gujarat, Maharashtra (Mumbai, Pune, Nagpur), Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.


    Additional Information:

  • Item Code: HLTC
  • Production Capacity: 1 condenser per day
  • Delivery Time: 1 DAY
  • Packaging Details: HLT of condenser can be done in the running condition.
  • Yes! I am interested

    View PDF

    Fugitive Emission Type Testing of Valves as per ISO 15848 Part I

    REQUEST CALLBACK

    Fugitive Emission Type Testing of Valves as per ISO 15848 Part I
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Sampling ProcedureCustomer Place
    Testing TypeVacuum Testing
    Production Testing TypeLeakage Test
    Application TypePetrochemical, Refinery, Power Plant, Cryogenic Applications, Fertilizers, Oil and Gas, etc
    Type Of ValveButterfly valves, safety valves, ball valves, etc.
    Testing MethodologyHelium Leak Testing
    Service TypeQuality Control
    Product TypeValves
    Other Criteria ChecksCalibration Testing
    MethodologySniffing and spray gun method
    Value Data Report OnLeakage Value
    Certification SchemeEmployer Based Certification
    Vacuum TypePressure Vacuum
    Industry Body StandardsASNT
    Standard AuthoritiesISO
    Duration Of Tests1-5 days
    Sector TypeGas
    Testing TechniqueHelium Leak Testing
    Weld Verification RequiredYes

    Fugitive Emission Testing is done on valves as per ISO 15848 Part 1 and Part 2. Part 1 is for Type Testing of valves while part 2 is for Production Testing of valves. Helium gas is used as the tracer gas. In the type test, the valves is tested for its endurance, tightness and temperature capabilities.

    Personnel or operator performing the FET are ASNT SNT TC 1A certified Level II in Leak Testing

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, moradabad, gajraula, hapur, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand (pantnagar, haridwar, nainital, kashipur), Bihar, Chattisgarh, Gujarat, Maharashtra (Mumbai, Pune, Nagpur), Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.


    Additional Information:

  • Item Code: FETT
  • Production Capacity: 1 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Type test is done as per ISO 15848 Part 1 using Helium Gas
  • Yes! I am interested

    View PDF

    Fugitive Emission Production Testing of Valves as per ISO 15848 Part I

    REQUEST CALLBACK

    Fugitive Emission Production Testing of Valves as per ISO 15848 Part I
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Service TypeQuality Control
    Test LocationPan India
    Usage/ApplicationMechanical Engineering
    Certification SchemeEmployer Based Certification
    Testing MethodologyHelium Leak Testing
    Sampling ProcedureCustomer Place
    Testing TypePressure Testing
    Production Testing TypeSeat / Body Test
    Application TypePetrochemical
    Type Of ValveAll types of Valves

    Fugitive Emission Testing is done on valves as per ISO 15848 Part 1 and Part 2. Part 1 is for Type Testing of valves while part 2 is for Production Testing of valves. Helium gas is used as the tracer gas. In the type test, the valves is tested for its endurance, tightness and temperature capabilities.

    Personnel or operator performing the FET are ASNT SNT TC 1A certified Level II in Leak Testing

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

    Locations serviced include :- Shrinagar, Jammu, Kargil, Shimla, Kullu, Manali, Ludhiana, Bathinda, Jalandhar, Amritsar, Chandigarh, Ropar, Talwandi, Jhajjar, Hissar, Gurgaon, Manesar, Panipat, Sonipat, Faridabad, Palwal, Ballabhgarh, Bahadurgarh, Delhi, Jaipur, Bikaner, Jodhpur, Alwar, Chittorgarh, Kota, Noida, Ghaziabad, Greater Noida, Aligarh, Kanpur, Allahabad, Agra, Gorakhpur, Meerut, Mathura, Varanasi, Sikkim, Arunachal Pradesh, Jhansi, Gwalior, Bina, Bhopal,Indore, Mumbai, Pune, Nagpur, Vadodara, Ahmedabad, Goa, etc.


    Additional Information:

  • Item Code: FETP
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Production Testing is done as per ISO 15848 Part 2
  • Yes! I am interested

    View PDF

    Internal Rotatory Inspection System (IRIS) for Tubes

    REQUEST CALLBACK

    Internal Rotatory Inspection System (IRIS) for Tubes
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Testing TypeTube Testing
    Service TypeQuality Control
    Test LocationOnsite
    Certification SchemeEmployer Based Certification
    Mode Of ReportSoft Copy
    Testing MethodologyUltrasonic Testing
    Testing AspectPhysical Characteristics
    Inspection TypeTube internal inspection
    Product BaseMachinery

    Internal Rotatory Inspection System or IRIS is used of inspecting the internal of tupes/pipes which otherwise are not accessible for testing with any other methods. Unlike Eddy Current Testing or RFET, it can tell us the exact thickness of the are under inspection and the flaw itself.

    With Internal Rotary Inspection System, we can detect corrosion, pitting and wall loss and is commonly used for tube inspection in boilers, heat exchangers, air coolers and feed water heaters. It is particularly versatile as it is suitable for both ferrous and non-ferrous materials, and IRIS can be used on a wide range of tube diameters and wall thicknesses. 

    An IRIS probe is inserted into a tube flooded with water. The probe is fitted with a turbine and a transducer that generates an ultrasonic pulse along a path parallel to the axis of the tube. A rotating mirror directs the ultrasonic pulse into the tube wall. The mirror is driven by a small turbine that is rotated by the pressure of water pumped into the tube.

    Ultrasonic Pulses are reflected from the outer dia of the tube and then return to the IRIS probe/sensor and gives us the indication of flaw, if any.

    As the IRIS probe is pulled, the spinning motion of the mirror results in a helical scan path ensuring full coverage of the tube.

    Benefits of using IRIS include:

    Suitability for both ferrous and non-ferrous material

    Detection of corrosion, pitting and thickness lo

    Accurate wall thickness measurement

    Sensitivity to both internal and external defect

    Defect position can be located in relation to tube length

    Complete coverage of the tube

    Results data storage

    Flexibility as a back-up to remote field, magnetic flux leakage and eddy current inspections.


    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

    Locations serviced include :- Shrinagar, Jammu, Kargil, Shimla, Kullu, Manali, Ludhiana, Bathinda, Jalandhar, Amritsar, Chandigarh, Ropar, Talwandi, Jhajjar, Hissar, Gurgaon, Manesar, Panipat, Sonipat, Faridabad, Palwal, Ballabhgarh, Bahadurgarh, Delhi, Jaipur, Bikaner, Jodhpur, Alwar, Chittorgarh, Kota, Noida, Ghaziabad, Greater Noida, Aligarh, Kanpur, Allahabad, Agra, Gorakhpur, Meerut, Mathura, Varanasi, Sikkim, Arunachal Pradesh, Jhansi, Gwalior, Bina, Bhopal,Indore, Mumbai, Pune, Nagpur, Vadodara, Ahmedabad, Goa, etc.


    Additional Information:

  • Item Code: IRIS
  • Production Capacity: 100 tubes per day
  • Delivery Time: 1 DAY
  • Packaging Details: IRIS is done using MS 5800
  • Yes! I am interested

    View PDF

    Time of Flight Diffraction (TOFD) Services

    REQUEST CALLBACK

    Time of Flight Diffraction (TOFD) Services
    • Time of Flight Diffraction (TOFD) Services
    • Time of Flight Diffraction (TOFD) Services
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Testing TypeWelding Test
    Service TypeNew Construction and Inspection
    Test LocationOnsite
    Usage/ApplicationMechanical Engineering
    Certification SchemeEmployer Based Certification
    Components Of TestingButt Welding Joints
    Type Of MaterialNon-Destructive
    Testing MethodologyUltrasonic Testing
    Application TypeMechanical Engineering
    Place Of TestingField

    Diffraction is a common ultrasonic phenomenon and occurs under much broader conditions than just longitudinal-longitudinal diffraction as used in typical TOFD examinations. This interpretation guide is primarily aimed at longitudinal-longitudinal diffraction TOFD setups using separated transducers on either side of the weld on a plate, pipe, or curved vessel. Other possibilities include:
    ·        shear-shear diffraction
    ·         longitudinal-shear diffraction
    ·        single transducer diffraction (called "back diffraction" or the "tip-echo method
    ·        twin transducer TOFD with both transducers on the same side of the flawed weld complex inspections, e.g., nozzles
     
    Although time-of-flight diffraction can be used for a variety of applications, it is primarily used for weld testing of circumferential and axial welded joints, also known as perpendicular TOFD scanning. Since the time of introduction of TOFD, the use of this non destructive testing technique has steadily increased. Manual execution is possible with TOFD, however, it is most commonly performed in combination with a recording device like an encoder or/and a scanner. To achieve certain code compliance, TOFD is sometimes coupled with pulse-echo or phased array techniques in order to cover the root and cap regions of the weld.
    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

    Locations serviced include :- Shrinagar, Jammu, Kargil, Shimla, Kullu, Manali, Ludhiana, Bathinda, Jalandhar, Amritsar, Chandigarh, Ropar, Talwandi, Jhajjar, Hissar, Gurgaon, Manesar, Panipat, Sonipat, Faridabad, Palwal, Ballabhgarh, Bahadurgarh, Delhi, Jaipur, Bikaner, Jodhpur, Alwar, Chittorgarh, Kota, Noida, Ghaziabad, Greater Noida, Aligarh, Kanpur, Allahabad, Agra, Gorakhpur, Meerut, Mathura, Varanasi, Sikkim, Arunachal Pradesh, Jhansi, Gwalior, Bina, Bhopal,Indore, Mumbai, Pune, Nagpur, Vadodara, Ahmedabad, Goa, etc.


    Additional Information:

  • Item Code: TOFD
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: TOFD is done using Omniscan MX2
  • Yes! I am interested

    View PDF

    Oxide Scale Measurement for Boiler Tubes

    REQUEST CALLBACK

    Oxide Scale Measurement for Boiler Tubes
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    MaterialSteel
    DisplayYes
    Service TypeQuality Control
    Usage/ApplicationMechanical Engineering
    Certification SchemeEmployer Based Certification
    Testing TypeOxide Scale Thickness Measurement
    Components Of TestingBoiler tubes
    Type Of MaterialNon-Destructive
    Mode Of ReportSoft Copy
    Testing MethodologyUltrasonic Testing
    Product TypeTube
    Test LocationCustomer Place
    Place Of TestingField
    Value Data Report OnThickness
    Sector TypePower Generation
    TechniqueOxide Scale Thickness Measurement using Ultrasonic Testing
    Service Charges5000
    Need Standard CertificationYes
    Test Report RequiredYes
    Standard Certification RequiredYes
    Need Annual MaintenanceNo

    Oxide Scale Measurement is generally used for detetion of deposition of oxides on the inside of the tubes used in power plants.

    A significant limiting factor that affects tube life in fossil fired steam boilers is the growth of iron oxide scale (magnetite) on the inside and outside tube surfaces. The oxide scale, which forms under long term exposure to very high temperatures, acts as a thermal insulator. While external scale limits heat transmission into the tube and reduces boiler efficiency, internal scale buildup represents a potentially more serious problem. The insulating effect of internal scale limits heat transmission into the water vapor inside the tube, which in turn causes chronic overheating of the tube wall and promotes accelerated metallurgical failure. Non Destructive measurement of internal oxide scale thickness is of major interest in the power generation industry and other users of fossil fuel steam boilers, since scale thickness may be used to predict remaining tube life. While very high frequency ultrasonic gaging techniques have been available for this measurement for a number of years, they involved use of cumbersome, expensive pulser/receiver and oscilloscope systems. Recent advances in instrumentation technology have made available small, hand-held ultrasonic gages with software optimized for measurement of internal scale and advanced data logging capability. Additionally, the use of normal incidence shear wave transducers improves resolution of thin scale layers, permitting measurement of scale buildup down to approximately 0.125 mm with hand-held equipment. ITE has uses Olympus 38 DL plus with suitable probes for testing of tubes for deposition of oxide scales. We have been providing these services for more than a decade and have various customers across the country in Power Sector who regularly use our services.ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, moradabad, gajraula, hapur, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.


    Additional Information:

  • Item Code: OS
  • Production Capacity: 400 tubes per day
  • Delivery Time: 1 DAY
  • Packaging Details: Oxide Scale is done using Olympus 38DL plus
  • Yes! I am interested

    View PDF

    Eddy Current Testing (ECT) of Tubes

    REQUEST CALLBACK

    Eddy Current Testing (ECT) of Tubes
    Get Best Quote

    Thanks for Contacting Us.

    Service Details:
    Minimum Order Quantity1 Day
    Testing TypeTube Testing
    Test LocationPan India
    Usage/ApplicationHeat Exchanger Tubes, Boiler Tubes, Reactor Tubes
    Application TypeMechanical Engineering
    Mode Of ReportSoft Copy
    Course Duration10 Days
    Course ModeOffline
    Field TypeNuclear, Pipeline, Power Generation, Oil & Gas
    No Of Persons1
    Testing MethodologyASME Section V, Article 8
    Need Test Result2 to 3 Hours
    Service TypeQuality Control
    Value Data Report OnDurability
    Course TypeFull Time
    Sector TypePower Generation
    Certification SchemeAny
    Required Instant QuotationYes

    EDDY CURRENT INSPECTION OR EDDY CURRENT TESTING (ECT) is one of the Advanced Non Destructive Testing (NDT) methods which is based on the principles of electromagnetic induction and is used to identify or differentiate among a wide variety of physical, structural, and metallurgical conditions in electrically conductive ferromagnetic and non ferromagnetic metals and metal parts. Eddy current inspection can be used to:

    • Measure or identify such conditions and properties as electrical conductivity, magnetic permeability, grain size, heat treatment condition, hardness, and physical dimensions

    • Detect seams, laps, cracks, voids, and inclusions

    • Sort dissimilar metals and detect differences in their composition, microstructure, and other properties

    • Measure the thickness of a nonconductive coating on a conductive metal, or the thickness of a nonmagnetic metal coating on a magnetic metal

    Because eddy currents are created using an electromagnetic induction technique, the inspection method does not require direct electrical contact with the part being inspected. The eddy current method is adaptable to high-speed inspection and because it is nondestructive, can be used to inspect an entire production output if desired. The method is based on indirect measurement, and the correlation between the instrument readings and the structural characteristics and serviceability of the parts being inspected must be carefully and repeatedly established

    At ITE, we use Olympus MS 5800 for Eddy Current Testing of Tubes in various components like Heat Exchangers, Reactors, Condensers, etc. All those tubes which are non ferromagnetic in nature like made from the alloys of Aluminium, Copper, Austenitic Stainless Steel, Titanium, etc. are tested. We have a formidable customer base for ECT like IOCL, NFL, KSFL, NPL, IFFCO, etc. to name a few.

    ITE offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, moradabad, gajraula, hapur, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.


    Additional Information:

  • Item Code: ECT
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Eddy Current is done using MS 5800 Olympus equipment.
  • Yes! I am interested

    View PDF

     
    X


    Explore More Services

    Contact via E-mail
    Contact via SMS
    INSPECTION &TESTING ENGINEERS
    Arun Pawar (Quality Head)
    F-022, Site C, Surajpur Industrial Area, Gautam Buddha Nagar ,
    Greater Noida - 201306, Uttar Pradesh, India
    Call Us: 
    Call Response Rate: 85%
    Share Us :
    F G T L



    Home  |   About Us   |  Services  |  Site Map  |   Contact Us

    © INSPECTION &TESTING ENGINEERS. All Rights Reserved (Terms of Use)
    Developed and Managed by IndiaMART InterMESH Limited

    INSPECTION &TESTING ENGINEERS